RESIDUALS MANAGEMENT EXPERIENCE
EE&T is considered a national leader in water treatment plant residuals management. Our
specialized expertise encompasses all aspects of residuals management
including master planning, pilot testing, facility design, beneficial
use, disposal, process evaluation, and research. We have completed
residuals projects for over 60 water treatment plants ranging in size
from 1 to 500 mgd.
Master
Planning
With our
expertise, we have developed long range and cost effective residuals
management plans for major water utilities across the country, including
Philadelphia Water Department (500 mgd), Denver Water Department (275
mgd), Charlotte-Mecklenberg Utility Department (140 mgd), Erie County
Water Authority (140 mgd), City of Phoenix (500 mgd), and the West
Virginia-American Water Company (75 mgd).
All these studies focused on:
- Residuals quantification
- Backwash water treatment and recycle
- Thickening and dewatering
- Disposal and beneficial use
Pilot testing
of residuals treatment technologies often provides useful design and
performance data as well as an opportunity for the utility's staff to
observe the equipment in operation on their own residuals. EE&T has
conducted pilot tests for all types of equipment including centrifuges,
belt filter presses, diaphragm filter presses, and gravity belt
thickeners. We have in-house capabilities to test sand drying beds,
gravity thickening, and dissolved air flotation thickening. Our own
laboratory can support residuals pilot tests with such analyses as
solids concentration, polymer screening, grain size analysis, shear
strength, and specific gravity.
Residuals
Thickening
Residuals
thickening is an important aspect for effective nonmechanical and
mechanical dewatering. Thickening not only reduces the volume of
residuals to be processed, it also enhances the performance of the
dewatering equipment. EE&T has experience with evaluating and
designing various residuals thickening technologies including: decant
tanks, continuous flow gravity thickeners, gravity belt thickeners,
centrifuge thickeners, and plate settlers. With numerous installations
as a reference point, EE&T can evaluate the performance and
economics of various residuals thickening technologies quickly and
efficiently.
Residuals
Pumping
EE&T has
extensive experience with evaluating and designing reliable pumping
systems for WTP residuals. These residuals are thixotrophic in nature
and often difficult to pump when thickened and polymer conditioned. Our
design group has designed all types of residuals pumps including
progressive cavity, rotary lobe, centrifugal, vortex, and plunger. Many
of these installations include variable speed capabilities for
controlling residuals feed rates to thickeners and dewatering equipment.
Our pump stations are designed from an operator's perspective, allowing
adequate space for maintenance.
Residuals
Dewatering Facilities
Our residuals
treatment design experience includes conventional and high solids
centrifuges, belt filter presses, sand drying beds, and gravity
thickeners. Some of our designs include cost effective equipment
arrangements with screw conveyors and inclined belt conveyors. The
residuals dewatering and alum recovery facility for the City of Durham,
NC, designed by EE&T, was awarded the National Grand Conceptor Award
for Excellence in Engineering in 1994 by the American Consulting
Engineer's Council. This facility is the first full-scale alum recovery
facility to serve a large water treatment plant (22 mgd).
Backwash
Water Treatment and Recycle
EE&T has
been at the forefront in developing treatment strategies for particle
count and cysts removal from filter backwash water. Classification and
treatment technologies designed by EE&T for backwash water include
plate settlers, tube settlers, and conventional gravity clarifiers. All
these facilities were further enhanced with equalization basins,
variable speed pumping, and polymer treatment. Most designs incorporated
flexibility to allow recycle of the backwash water or discharge under a
NPDES permit. We have also been at the forefront in testing and
developing design criteria for the use of dissolved air flotation for
backwash water treatment.
Beneficial
Use and Disposal
We work closely
with utilities in developing effective beneficial use/disposal plans for
process residuals. Often, this is done before investigating effective
treatment strategies. We have been successful in obtaining beneficial
use permits for several water utilities which have resulted in
significant operational cost savings. EE&T's specific beneficial
expertise includes land application, turf farming, top soil blending,
co-use with biosolids, and brick manufacturing.
Residuals
Research
EE&T is
extremely active in national residuals committees. Our personnel have
served on the AWWA Research Foundation Residuals Management Committee
for the past 12 years, including several chair positions. In total,
EE&T has published and presented over 50 expert papers on residuals
management. AWWA Research Foundation documents specifically focusing on
water residuals prepared by EE&T and staff include:
- Handbook of Practice: Water Treatment Plant Waste Management
- Water Plant Sludge Landfilling
- Slib, Schlam, Sludge
- Nonmechanical Dewatering of Water Plant Residuals
- Impacts of Recycle Streams on Finished Water
- Characterization of GAC Wastes
- Treatment Methods for Giardia and Cryptosporidium from Spent Filter Backwash Water
- Marketing Water Treatment Plant Residuals
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